Projects and Publications at DEAM Lab

Selected Projects

Project Title: Lithium Metal Anode for Advanced Batteries. Funding: DOE 3099-1504. Period: 2025 - 2028.

Project Title: Workforce Training for Metrology using Immersive Technologies. Funding: CPM Affiliates. Period: 2023-2024.

Project Title: Immersive Training for Additive Manufacturing of Technical Ceramics using Mixed Reality. Funding: CAMAC. Period: 2024.

Project Title: Constitutive Modelling of the Mechanical and Tribological Behaviors of Additive Manufactured Inconel 718: Application to Machining Simulation. Funding: ANR, reference CENTURION, ANR-22-CE08-0028. Period: 2022-2026.

Selected Publications & Communications

2025

J.C. OUTEIRO, Immersive Digital Twins for Teleoperating Manufacturing Systems in Hazardous Environments, Technet Fort Liberty Symposium and Exposition (AFCEA TECHNET 2025), Fort Liberty, NC, USA, February 5-7, 2025.

T. KAARLELA, J.C. OUTEIRO, A Cyber-Physical Machine Tool Concept for Education and Workforce Training in CNC Machining, Manufacturing Letters, Vol. 44, pp.1209-1218, 2025. https://doi.org/10.1016/j.mfglet.2025.06.140

T. KAARLELA, S. SALO, J.C. OUTEIRO, Digital Twin and Extended Reality for Teleoperation of The Electric Vehicle Battery Disassembly, arXiv preprint arXiv:2507.14929, 2025. https://doi.org/10.48550/arXiv.2507.14929

J.C. OUTEIRO, T. KAARLELA, N. UÇAK, N. GREIS, H. CHERUKURI, Development of a Digital Twin of an Intelligent Robot-Assisted Finishing System for Polishing Metal Additive Manufactured Components, 8th International Conference on Integrity, Reliability and Failure of Engineering Systems and Materials (IRF2025), Porto, Portugal, July 15-18, 2025.

N.P. GREIS, H. P. CHERUKURI, J.C. OUTEIRO, Multi-Agent Systems for Manufacturing Digital Twins: A Perspective on Agency and Large Language Models, 11th IFAC Conference on Manufacturing Modelling, Management and Control, Trondheim, Norway, June 30 - July 3, 2025.

N. UÇAK, J.C. OUTEIRO, A. ÇIÇEK, K. ASLANTAS, Numerical Analysis of the Influence of Sequential Cuts During Micro-Milling of Wrought and LPBF Ti6Al4V Alloys, Manufacturing Letters, Vol. 44, pp.622-630, 2025. https://doi.org/10.1016/j.mfglet.2025.06.073

F. A. V. DA SILVA, H. S. FRANZÃO, J. C. OUTEIRO, Prediction of the Energy Consumption and Surface Integrity in Machining Of Inconel 718 Superalloy Using an Orthogonal Cutting Model Considering the Stress State, Journal of Manufacturing Processes, 149, pp.82-97, 2025. https://doi.org/10.1016/j.jmapro.2025.05.038

C. HU, K. ZHUANG, H. HELIAS-BIREMBAUX, J.C OUTEIRO, An Improved Numerical Model for Prediction of Residual Plastic Strain in Machining of Ti6Al4V Titanium Alloy Concerning Cutting Edge Microgeometries, Procedia CIRP, Vol. 133, pp.722-727, 2025. https://doi.org/10.1016/j.procir.2025.02.123

A. ABENI, A. ATTANASIO, J.C. OUTEIRO, G. POULACHON, A Novel Procedure to Predict Cumulative Tool Wear in Turning Based on Experimental Analysis, Wear, Vol. 560-561, pp. 205607, 2025. https://doi.org/10.1016/j.wear.2024.205607

A. ABENI, A. METELLI, A. ATTANASIO, J.C. OUTEIRO, G. POULACHON, A Predictive Method for Cumulative Tool Wear in Variable Cutting Speed Turning Operations, Procedia CIRP, Vol. 133, pp.454-459, 2025. https://doi.org/10.1016/j.procir.2025.02.078

F. A. V. DA SILVA, H. S. FRANZÃO, T. F. S. SILVEIRA, J. C. OUTEIRO, Prediction of Surface Modifications Induced by Orthogonal Cutting of IN718 Using Uncoated WC-Co and PCBN Cutting Tools, Manufacturing Letters, Vol. 44, pp.752-758, 2025. https://doi.org/10.1016/j.mfglet.2025.06.088

M. V. RIBEIRO, N. UÇAK, A. RAZIN, J.C. OUTEIRO, Experimental Evaluation and Numerical Simulation of High-Speed Milling of Inconel 718 using Ceramic Tools, 8th International Conference on Integrity, Reliability and Failure of Engineering Systems and Materials (IRF2025), Porto, Portugal, July 15-18, 2025.

A.V. GREGORIO, T.E. SILVA, J.C. OUTEIRO, C.E. VENTURA, P. AREIAS, A.M. DE JESUS and P. ROSA, An Apparatus Design for Multiaxial Ductile Fracture: Application to AISI1045, Procedia CIRP, Vol. 133, pp.197-202, 2025. https://doi.org/10.1016/j.procir.2025.02.035

Y. ZHANG, J.C. OUTEIRO, C. NOUVEAU, B. MARCON, L.A. DENGUIR, Performance of New Cutting Tool Multilayer Coatings for Machining Ti-6Al-4V Titanium Alloy Under Cryogenic Cooling Conditions, Advances in Industrial and Manufacturing Engineering, Vol. 10, pp. 100165, 2025. https://doi.org/10.1016/j.aime.2025.100165

2024

X. XU, J.C. OUTEIRO, J. ZHANG, XIAOJIE LI, WANHUA ZHAO, A Framework to Efficiently Simulate the Cyclic Variation of the Residual Stresses Induced by Chip Formation in Machining of Ti-6Al-4 V Alloy, CIRP Journal of Manufacturing Science and Technology, Vol. 51, pp. 57-72, 2024. https://doi.org/10.1016/j.cirpj.2024.03.008

C. HU, K. ZHUANG, H. BIREMBAUX, J.C. OUTEIRO, An improved Lagrange-based numerical model for machining Ti-6Al-4V alloy concerning tool cutting edge microgeometry, Procedia CIRP, Vol. 126, pp. 469–474, 2024. https://doi.org/10.1016/j.procir.2024.08.403

N. UÇAKA, J.C. OUTEIRO, A. ÇIÇEK, K. ASLANTAS, Comparative Analysis of Micro-Milling Performances of Conventionally and Additively Manufactured Ti6Al4V Alloys: Experimental Investigation and 3D Modelling, CIRP Journal of Manufacturing Science and Technology, Vol. 51, pp. 213-235, 2024. https://doi.org/10.1016/j.cirpj.2024.05.003

J.C. OUTEIRO, M.A. LOUHICHI, G. POULACHON, P. LORONG, E. MONTEIRO, Intelligent Control of Part Distortion in Machining, Scientific Technical Committee (STC) Cutting, CIRP Winter Meetings 2024, Paris, France, February 2024.

J.C. OUTEIRO, Selection of Finishing Processes for Enhanced Surface Quality of Metal Additive Manufactured Components: A Comprehensive Analysis, invited presentation at the ASTM International Conference on Advanced Manufacturing (ICAM), Atlanta, October 27th – November 1st, 2024.

J.C. OUTEIRO, W. CHENG, and L. DENGUIR, Distribution of Plastic Strain in Cutting Of Ti-6Al-4V Titanium Alloy Using Experimental and Modelling Approaches, Procedia CIRP, Vol. 123C, pp. 434-439, 2024. https://doi.org/10.1016/j.procir.2024.05.076

2023

J.C. OUTEIRO, Opportunities and Challenges in Deploying Digital Twins for Advanced Manufacturing of Nuclear Components, Keynote speech at Digital Engineering in Nuclear Technology (DENT 2023), North Carolina State University, Raleigh, NC, USA, September 20-21, 2023.

N. UÇAK, A. ÇIÇEK, J.C. OUTEIRO, K. ASLANTAS, B. ÇETIN, Constitutive Modelling of Ti6Al4V Alloy Fabricated by Laser Powder Bed Fusion and Its Application to Micro Cutting Simulation, Mechanics of Materials, Vol. 185, pp. 104756, 2023. https://doi.org/10.1016/j.mechmat.2023.104756

M.A. LOUHICHI, G. POULACHON, P. LORONG, J.C. OUTEIRO, E. MONTEIRO, D. COTTON, Modelling and Validation of Residual Stresses Induced by Heat Treatment of AA 7075-T6 Samples Towards the Prediction of Part Distortion, Machining Science and Technology, Vol. 27, pp. 247-267, 2023. https://doi.org/10.1080/10910344.2023.2215309

J.C. OUTEIRO, L. DENGUIR, F. DA SILVA, X. XU, Analysis of the Residual Stresses in Machining of Difﬁcult-To-Cut Materials for Aerospace Industry Using Experimental and Modelling Approaches, 2023 Annual Conference on Experimental and Applied Mechanics, Orlando, Florida, June 5-8, 2023.

W. CHENG, J.C. OUTEIRO, J.-P. COSTES, H. KAROUNI, T. DORLIN, R. M’SAOUBI, 3D Modeling of Turning of Ti-6Al-4V Titanium Alloy Using a Constitutive Model Considering the State of Stress, Machining Science and Technology, Vol. 27, pp. 422–451, 2023. https://doi.org/10.1080/10910344.2023.2241140

C. HU, J.C. OUTEIRO, K. ZHUANG, H. BIREMBAUX, Selection of the Numerical Formulation for Modeling the Effect of Tool Cutting Edge Microgeometries in Machining of Ti6Al4V Titanium Alloy, Simulation Modelling Practice and Theory, Vol. 129, pp. 102816, 2023. https://doi.org/10.1016/j.simpat.2023.102816

N. WATIEZ, A. BESNARD, P. MOSKOVKIN, R. LOU, J.C. OUTEIRO, H. BIREMBAUX, S. LUCAS, Finite Element Mesh Generation for Nano-scale Modeling of Tilted Columnar Thin Films for Numerical Simulation, Springer Nature Switzerland, Vol. 667, pp. 216–226, 2023. https://doi.org/10.1007/978-3-031-25182-522

Y. ZHANG, J.C. OUTEIRO, C. NOUVEAU, B. MARCON, L.A. DENGUIR, Tribological Analysis of Several Coatings Under Flood and Cryogenic Cooling Conditions, Applied Sciences, Vol. 13, pp. 11743, 2023. https://doi.org/10.3390/app132111743

N. KHANNA, J. AIRAO, P. MAHESHWARI, C.K. NIRALA, J.C. OUTEIRO, Life Cycle Assessment to Reduce Environmental and Carbon Footprints of Ultrasonic-Assisted Turning, Sustainable Materials and Technologies, Vol. 37, pp. e00674, 2023. https://doi.org/10.1016/j.susmat.2023.e00674

A. ALKHOUZAAM, M. KHRAISHEH, J.C. OUTEIRO, Remanufacturing and Reuse of Thin Film Composite (TFC) Membranes Through Surface Modification Using Bio-Inspired Eco-Friendly Coating, CIRP Annals - Manufacturing Technology, Vol. 72/1, pp. 481-484, 2023. https://doi.org/10.1016/j.cirp.2023.04.016

N. UÇAK, J.C. OUTEIRO, K. ASLANTAS, D. ÇIÇEK, B. ÇETIN, Determination of the Friction Coefficients Between Uncoated WC-Co Tools and L-PBF and Wrought Ti-6Al-4V Alloys for Micro-Milling Simulations, Procedia CIRP, Vol. 117, pp. 281–286, 2023. https://doi.org/10.1016/j.procir.2023.03.048

Before 2023 (selected publications)

J.C. OUTEIRO, W. CHENG, F. CHINESTA AND A. AMMAR, Modelling and Optimization of Machining of Ti6Al4V Titanium Alloy using Machine Learning and DoE Methods, Journal of Manufacturing and Materials Processing, 2022, Vol. 6, pp. 1-22, 2022. https://doi.org/10.3390/jmmp6030058

X. XU, J.C. OUTEIRO, J. ZHANG, B. XU, W. ZHAO, Machining Simulation of Ti6Al4V Using Coupled Eulerian-Lagrangian Approach and a Constitutive Model Considering the State of Stress, Simulation Modelling Practice and Theory, Vol. 110, pp. 102312, 2021. https://doi.org/10.1016/j.simpat.2021.102312

W. CHENG, J. C. OUTEIRO, Modelling Orthogonal Cutting of Ti-6Al-4V Titanium Alloy Using a Constitutive Model Considering the State of Stress, The International Journal of Advanced Manufacturing Technology, 2022. https://doi.org/10.1007/s00170-021-08446-9

J.C. OUTEIRO, Residual Stresses in Machining, in Book “Mechanics of Materials in Modern Manufacturing Methods and Processing Technique”, Edited by V. Silberschmidt, Elsevier, 2020. https://doi.org/10.1016/B978-0-12-818232-1.00011-4

A. ATTANASIO, E. CERETTI, J.C. OUTEIRO, G. POULACHON, Numerical Simulation of Tool Wear in Drilling Inconel 718 under Flood and Cryogenic Cooling Conditions, Wear, Vol. 458–459, pp. 203403 (12 pages), 2020. https://doi.org/10.1016/j.wear.2020.203403

X. XU, J. ZHANG, J.C. OUTEIRO, B. XU, W. ZHAO, Multiscale Simulation of Grain Refinement Induced by Dynamic Recrystallization of Ti6Al4V Alloy During High Speed Machining, Journal of Materials Processing Technology, Vol. 286, pp. 116834 (16 pages), 2020. https://doi.org/10.1016/j.jmatprotec.2020.116834

J. ZHANG, X. XU, J.C. OUTEIRO, H. LIU, W. ZHAO, Simulation of Grain Refinement Induced by High Speed Machining of OFHC Copper using Cellular Automata method, ASME Journal of Manufacturing Science and Engineering, Vol. 142, pp. 091006 (13 pages), 2020. https://doi.org/10.1115/1.4047431

I. CHERIF, D. COTTON, G. POULACHON, J.C. OUTEIRO, A. BROSSE, J. R. KORNMEIER, Instrumented Clamping Device and Numerical Simulations to Study Machining Distortion, The International Journal of Advanced Manufacturing Technology, Vol. 105, pp. 3093-3103, 2019. https://doi.org/10.1007/s00170-019-04510-7

W. CHENG, J.C. OUTEIRO, J.P. COSTES, R. M’SAOUBI, H. KARAOUNI, V.P. ASTAKHOV, A Constitutive Model for Ti6Al4V Considering the State of Stress and Strain Rate Effects, Mechanics of Materials, Vol. 137, 103103, 2019. https://doi.org/10.1016/j.mechmat.2019.103103

P. LEQUIEN, G. POULACHON, J.C. OUTEIRO, J. RECH, Hybrid Experimental/Modelling Methodology for Identifying the Convective Heat Transfer Coefficient in Cryogenic Assisted Machining, Applied Thermal Engineering, Vol. 128, pp. 500-507, 2018. https://doi.org/10.1016/j.applthermaleng.2017.09.054

S.N. MELKOTE, W. GRZESIK, J.C. OUTEIRO, J. RECH, V. SCHULZE, H. ATTIA, P. ARRAZOLA, R. M’SAOUBI, C. SALDANA, Advances in Material and Friction Data for Modelling of Metal Machining, CIRP Annals - Manufacturing Technology, Keynote Paper, Vol. 66/2, pp. 731-754, 2017. https://doi.org/10.1016/j.cirp.2017.05.002

L.A. DENGUIR, J.C. OUTEIRO, G. FROMENTIN, V. VIGNAL, R. BESNARD, A Physical-Based Constitutive Model for Surface Integrity Prediction in Machining of OFHC Copper, Journal of Materials Processing Technology, Vol. 248, pp. 143–160, 2017. https://doi.org/10.1016/j.jmatprotec.2017.05.009

J.C. OUTEIRO, S. CAMPOCASSO, L.A. DENGUIR, G. FROMENTIN, V. VIGNAL, G. POULACHON, Experimental and Numerical Assessment of Subsurface Plastic Deformation Induced by OFHC Copper Machining, CIRP Annals - Manufacturing Technology, Vol. 64/1, pp. 53-56, 2015. https://doi.org/10.1016/j.cirp.2015.04.080

J.C. OUTEIRO, D. UMBRELLO, R. M’SAOUBI, I.S. JAWAHIR, Evaluation of Present Numerical Models for Predicting Metal Cutting Performance and Residual Stresses, Machining Science and Technology, Vol. 19, pp. 183-216, 2015. https://doi.org/10.1080/10910344.2015.1018537

J.C. OUTEIRO, P. LENOIR, A. BOSSELUT, Thermo-Mechanical Effects in Drilling Using Metal Working Fluids and Cryogenic Cooling and their Impact in Tool Performance, Production Engineering, Research and Development, Vol. 9, pp 551–562, 2015. https://doi.org/10.1007/s11740-015-0619-6

J.C. OUTEIRO, Surface Integrity Predictions and Optimisation of Machining Conditions in the Turning of AISI H13 Tool Steel, International Journal of Machining and Machinability of Materials, Vol. 15, pp. 122- 134, 2014. https://doi.org/10.1504/IJMMM.2014.059189

I.S. JAWAHIR, E. BRINKSMEIER, R. M’SAOUBI, D.K. ASPINWALL, J.C. OUTEIRO, D. MEYER, D. UMBRELLO, A.D. JAYAL, Surface Integrity in Material Removal Processes: Recent Advances, CIRP Annals - Manufacturing Technology, Keynote paper, Vol. 60/2, pp. 603-626, 2011. https://doi.org/10.1016/j.cirp.2011.05.002

D. UMBRELLO, J. C. OUTEIRO, R. M’SAOUBI, A. JAYAL, I. S. JAWAHIR, A numerical Model Incorporating the Microstructure Alteration for Predicting Residual Stresses in Hard Machining of AISI 52100 Steel, CIRP Annals - Manufacturing Technology, Vol. 59/1, pp. 113-116, 2010. https://doi.org/10.1016/j.cirp.2010.03.061

J. C. OUTEIRO (@), J. C. PINA, R. M’SAOUBI, F. PUSAVEC, I. S. JAWAHIR, Analysis of Residual Stresses Induced by Dry Turning of Difficult-to-machine Materials, CIRP Annals - Manufacturing Technology, Vol. 57, pp. 77–80, 2008. https://doi.org/10.1016/j.cirp.2008.03.076

D. UMBRELLO, S. RIZZUTI, J.C. OUTEIRO, R. SHIVPURI, R. M’SAOUBI, Hardness-Based Flow Stress for Numerical Simulation of Hard Machining AISI H13 Tool Steel, Journal of Materials Processing Technology, Vol.199, pp. 64-73, 2008. https://doi.org/10.1016/j.jmatprotec.2007.08.018

J.C. OUTEIRO, Influence of Tool Sharpness on the Thermal and Mechanical Phenomena Generated during Machining Operations, International Journal of Machining and Machinability of Materials, Vol. 2, pp. 413-432, 2007. https://www.doi.org/10.1504/IJMMM.2007.015474

J. C. OUTEIRO, D. UMBRELLO, R. M´SAOUBI, Experimental and Numerical Modeling of the Residual Stresses Induced in Orthogonal Cutting of AISI 316L Steel, International Journal of Machine Tools and Manufacture, Vol. 46, pp. 1786–1794, 2006. https://doi.org/10.1016/j.ijmachtools.2005.11.013

D. UMBRELLO, R. M´SAOUBI, J. C. OUTEIRO, The Influence of Johnson - Cook Material Constants on Finite Element Simulation of Machining of AISI 316L Steel, International Journal of Machine Tools and Manufacture, Vol. 47, pp. 462–470, 2007. https://doi.org/10.1016/j.ijmachtools.2006.06.006

J. C. OUTEIRO, A.M. DIAS, I.S. JAWAHIR, On the Effects of Residual Stresses Induced by Coated and Uncoated Cutting Tools with Finite Edge Radii in Turning Operations, Annals of the CIRP, Vol. 55/1, pp. 111-116, 2006. https://doi.org/10.1016/S0007-8506(07)60378-3