Selected Publications and Projects
Selected Projects
Project Title: Lithium Metal Anode for Advanced Batteries. Funding: DOE 3099-1504. Period: 2025 - 2028.
Project Title: Workforce Training for Metrology using Immersive Technologies. Funding: CPM Affiliates. Period: 2023-2024.
Project Title: Immersive Training for Additive Manufacturing of Technical Ceramics using Mixed Reality. Funding: CAMAC. Period: 2024.
Project Title: Constitutive Modelling of the Mechanical and Tribological Behaviors of Additive Manufactured Inconel 718: Application to Machining Simulation. Funding: ANR, reference CENTURION, ANR-22-CE08-0028. Period: 2022-2026.
Selected Publications & Communications
J.C. OUTEIRO, Immersive Digital Twins for Teleoperating Manufacturing Systems in Hazardous Environments, Technet Fort Liberty Symposium and Exposition (AFCEA TECHNET 2025), Fort Liberty, NC, USA, February 5-7, 2025.
T. KAARLELA, J.C. OUTEIRO, A Cyber-Physical Machine Tool Concept for Education and Workforce Training in CNC Machining, 53rd SME North American Manufacturing Research Conference (NAMRC 53), Clemson University. Greenville, SC, USA, June 23 - 27, 2025. Manufacturing Letters (accepted).
J.C. OUTEIRO, T. KAARLELA, N. UÇAK, N. GREIS, H. CHERUKURI, Development of a Digital Twin of an Intelligent Robot-Assisted Finishing System for Polishing Metal Additive Manufactured Components, 8th International Conference on Integrity, Reliability and Failure of Engineering Systems and Materials (IRF2025), Porto, Portugal, 15-18 July, 2025.
N.P. GREIS, H. P. CHERUKURI, J.C. OUTEIRO, Multi-Agent Systems for Manufacturing Digital Twins: A Perspective on Agency and Large Language Models, 11th IFAC Conference on Manufacturing Modelling, Management and Control, Trondheim, Norway, June 30 - July 3, 2025.
F. A. V. DA SILVA, H. S. FRANZÃO, J. C. OUTEIRO, Prediction of the microstructural changes in the machined surface layers of Inconel 718, 20th CIRP Conference on Modeling of Machining Operations, Mons, Belgium, May 22-23, 2025. Procedia CIRP (accepted).
C. HU, K. ZHUANG, H. HELIAS-BIREMBAUX, J.C OUTEIRO, An improved numerical model for prediction of residual plastic strain in machining of Ti6Al4V titanium alloy concerning cutting edge microgeometries, 20th CIRP Conference on Modeling of Machining Operations, Mons, Belgium, May 22-23, 2025. Procedia CIRP (accepted).
A. ABENI, A. METELLI, A. ATTANASIO, J.C. OUTEIRO, G. POULACHON, A Predictive Method for Cumulative Tool Wear in Variable Cutting Speed Turning Operations, 20th CIRP Conference on Modeling of Machining Operations, Mons, Belgium, May 22-23, 2025. Procedia CIRP (accepted).
F. A. V. DA SILVA, H. S. FRANZÃO, T. F. S. SILVEIRA, J. C. OUTEIRO, Prediction of surface modifications induced by orthogonal cutting of IN718 using uncoated WC-Co and PCBN cutting tools, 53rd SME North American Manufacturing Research Conference (NAMRC 53), Clemson University. Greenville, SC, USA, June 23 - 27, 2025. Manufacturing Letters (accepted).
N. UÇAK, J.C. OUTEIRO, A. ÇIÇEK, K. ASLANTAS, Numerical analysis of the influence of sequential cuts during micro-milling of wrought and LPBF Ti6Al4V alloys, 53rd SME North American Manufacturing Research Conference (NAMRC 53), Clemson University. Greenville, SC, USA, June 23 - 27, 2025. Manufacturing Letters (accepted).
M. V. RIBEIRO, N. UÇAK, A. RAZIN, J.C. OUTEIRO, Experimental Evaluation and Numerical Simulation of High-Speed Milling of Inconel 718 using Ceramic Tools, 8th International Conference on Integrity, Reliability and Failure of Engineering Systems and Materials (IRF2025), Porto, Portugal, 15-18 July, 2025
A. ABENI, A. ATTANASIO, J.C. OUTEIRO, G. POULACHON, A novel procedure to predict cumulative tool wear in turning based on experimental analysis, Wear, Vol. 560-561, pp. 205607, 2025.https://doi.org/10.1016/j.wear.2024.205607.
J.C. OUTEIRO, M.A. LOUHICHI, G. POULACHON, P. LORONG, E. MONTEIRO, Intelligent Control of Part Distortion in Machining, Scientific Technical Committee (STC) Cutting, CIRP Winter Meetings 2024, Paris, France, February 2024.
J.C. OUTEIRO, W. CHENG, and L. DENGUIR, Distribution of plastic strain in cutting of Ti-6Al-4V titanium alloy using experimental and modelling approaches, 7th CIRP Conference on Surface Integrity (CSI), Bremen, Germany, May 15-17, 2024. Procedia CIRP, Vol. 123C, pp. 434-439, 2024.https://doi.org/10.1016/j.procir.2024.05.076.
N. UÇAKA, J.C. OUTEIRO, A. ÇIÇEK, K. ASLANTAS, Comparative analysis of micro-milling performances of conventionally and additively manufactured Ti6Al4V alloys: Experimental investigation and 3D modelling, CIRP Journal of Manufacturing Science and Technology, Vol. 51, pp. 213-235, 2024.https://doi.org/10.1016/j.cirpj.2024.05.003.
X. XU, J.C. OUTEIRO, J. ZHANG, XIAOJIE LI, WANHUA ZHAO, A framework to efficiently simulate the cyclic variation of the residual stresses induced by chip formation in machining of Ti-6Al-4 V alloy, CIRP Journal of Manufacturing Science and Technology, Vol. 51, pp. 57-72, 2024. https://doi.org/10.1016/j.cirpj.2024.03.008.
J.C. OUTEIRO, W. CHENG, F. CHINESTA AND A. AMMAR, Modelling and Optimization of Machining of Ti6Al4V Titanium Alloy using Machine Learning and DoE Methods, Journal of Manufacturing and Materials Processing, 2022, Vol. 6, pp. 1-22, 2022. https://doi.org/10.3390/jmmp6030058.
C. HU, J.C. OUTEIRO, K. ZHUANG, H. BIREMBAUX, Selection of the numerical formulation for modeling the effect of tool cutting edge microgeometries in machining of Ti6Al4V titanium alloy, Simulation Modelling Practice and Theory, Vol. 129, pp. 102816, 2023. https://doi.org/10.1016/j.simpat.2023.102816.
W. CHENG, J.C. OUTEIRO, J.-P. COSTES, H. KAROUNI, T. DORLIN, R. M’SAOUBI, 3D modeling of turning of Ti-6Al-4V titanium alloy using a constitutive model considering the state of stress, Machining Science and Technology, Vol. 27, pp. 422–451, 2023. https://doi.org/10.1080/10910344.2023.2241140.
X. XU, J.C. OUTEIRO, J. ZHANG, B. XU, W. ZHAO, Machining simulation of Ti6Al4V using coupled Eulerian-Lagrangian approach and a constitutive model considering the state of stress, Simulation Modelling Practice and Theory, Vol. 110, pp. 102312, 2021. https://doi.org/10.1016/j.simpat.2021.102312.
A. ATTANASIO, E. CERETTI, J.C. OUTEIRO, G. POULACHON, Numerical Simulation of Tool Wear in Drilling Inconel 718 under Flood and Cryogenic Cooling Conditions, Wear, Vol. 458–459, pp. 203403 (12 pages), 2020. https://doi.org/10.1016/j.wear.2020.203403.
X. XU, J. ZHANG, J.C. OUTEIRO, B. XU, W. ZHAO, Multiscale simulation of grain refinement induced by dynamic recrystallization of Ti6Al4V alloy during high speed machining, Journal of Materials Processing Technology, Vol. 286, pp. 116834 (16 pages), 2020. https://doi.org/10.1016/j.jmatprotec.2020.116834.
I. CHERIF, D. COTTON, G. POULACHON, J.C. OUTEIRO, A. BROSSE, J. R. KORNMEIER Instrumented clamping device and numerical simulations to study machining distortion, The International Journal of Advanced Manufacturing Technology, vol. 105, pp. 3093-3103, 2019. https://doi.org/10.1007/s00170-019-04510-7.
W. CHENG, J.C. OUTEIRO, J.P. COSTES, R. M’SAOUBI, H. KARAOUNI, V.P. ASTAKHOV, A constitutive model for Ti6Al4V considering the state of stress and strain rate effects, Mechanics of Materials, vol. 137, 103103, 2019. https://doi.org/10.1016/j.mechmat.2019.103103.
S.N. MELKOTE, W. GRZESIK, J.C. OUTEIRO, J. RECH, V. SCHULZE, H. ATTIA, P. ARRAZOLA, R. M’SAOUBI, C. SALDANA, Advances in material and friction data for modelling of metal machining, CIRP Annals - Manufacturing Technology, Keynote Paper, Vol. 66/2, pp. 731-754, 2017. https://doi.org/10.1016/j.cirp.2017.05.002.
J.C. OUTEIRO, S. CAMPOCASSO, L.A. DENGUIR, G. FROMENTIN, V. VIGNAL, G. POULACHON, Experimental and numerical assessment of subsurface plastic deformation induced by OFHC copper machining, CIRP Annals - Manufacturing Technology, Vol. 64/1, pp. 53-56, 2015. https://doi.org/10.1016/j.cirp.2015.04.080.
J.C. OUTEIRO, P. LENOIR, A. BOSSELUT, Thermo-Mechanical Effects in Drilling Using Metal Working Fluids and Cryogenic Cooling and their Impact in Tool Performance, Production Engineering, Research and Development, Vol. 9, pp 551–562, 2015. https://doi.org/10.1007/s11740-015-0619-6.
I.S. JAWAHIR, E. BRINKSMEIER, R. M’SAOUBI, D.K. ASPINWALL, J.C. OUTEIRO, D. MEYER, D. UMBRELLO, A.D. JAYAL, Surface Integrity in Material Removal Processes: Recent Advances, CIRP Annals - Manufacturing Technology, Keynote paper, Vol. 60/2, pp. 603-626, 2011. https://doi.org/10.1016/j.cirp.2011.05.002.
J. C. OUTEIRO, A.M. DIAS, I.S. JAWAHIR, "On the Effects of Residual Stresses Induced by Coated and Uncoated Cutting Tools with Finite Edge Radii in Turning Operations", Annals of the CIRP, Vol. 55/1, pp. 111-116, 2006. https://doi.org/10.1016/S0007-8506(07)60378-3.